At Aeroblades, we specialize in creating custom turbofans that perfectly match the unique design and dimensions of your wheels. Here’s a behind-the-scenes look at how we bring your vision to life, from 3D scanning to the final CAD design.
Step 1: Scanning the Object
Precision 3D Scanning
The journey begins with precision 3D scanning of your wheel. This critical step ensures that our turbofan design is tailored to fit your wheel perfectly, down to the smallest detail. We use state-of-the-art handheld 3D scanners, which capture every curve and contour of your wheel with incredible accuracy.
Preparing the Wheel
Before we start the scan, we take the time to meticulously prepare your wheel. We clean the surface to remove any dirt or debris that might interfere with the scanning process. If necessary, we apply a matte spray to eliminate reflections and ensure a smooth scanning experience.
Executing the Scan
Our technicians carefully scan the wheel from all angles, ensuring that every spoke, edge, and surface needed is captured in high resolution. The scanner generates a 3D model of the wheel in real-time, which is then saved in formats like .stl or .obj—ready for the next stage of our process.
Step 2: Aligning the Individual Scans
Merging Scans for Accuracy
If the wheel is scanned in multiple passes, we align and merge these individual scans to create a single, cohesive 3D model. This alignment is crucial for maintaining the accuracy of the design.
Advanced Software Tools
We utilize advanced software to align the scans. By identifying common reference points, our software accurately matches and merges the scans, resulting in a flawless 3D representation of your wheel.
Quality Check
Once the scans are aligned, our team performs a thorough inspection to ensure there are no misalignments. Any discrepancies are corrected to maintain the integrity of the model, guaranteeing that it’s ready for the CAD phase.
Step 3: Importing Scan into CAD and Aligning to Planes
Seamless Integration into CAD
Next, we import the 3D scan of your wheel into our CAD software. This step allows us to work with the precise dimensions of your wheel as we begin the turbofan design process.
Aligning for Precision
To ensure that the turbofan fits perfectly, we align the 3D model with the CAD environment’s reference planes. This involves orienting the wheel so that key features like the center bore and rim are correctly aligned with the X, Y, and Z planes. Proper alignment is essential for designing a turbofan that is both balanced and aesthetically pleasing.
Scaling and Final Adjustments
We verify the scale of the imported model to ensure it matches the actual dimensions of your wheel. If any adjustments are needed, we make them at this stage, fine-tuning the model’s orientation and positioning within the CAD software.
Step 4: Creating the Turbofan Design in CAD
Designing for Performance and Style
With the wheel model as our guide, we begin crafting the custom turbofan. Our design process is a blend of engineering precision and creative artistry, ensuring that your turbofan enhances both the performance and the look of your vehicle.
Using Your Wheel as a Blueprint
Your wheel’s 3D model serves as the blueprint for our design. We sketch the turbofan’s concept directly onto the model, ensuring that every blade and curve is precisely positioned to complement the wheel’s design.
From Concept to Reality
We meticulously model each blade of the turbofan, paying attention to both form and function. Details like vents, mounting points, and any branding are added to enhance the turbofan’s visual appeal and aerodynamic performance.
Final Review and Preparation
Once the design is complete, we conduct a final review to ensure that it meets our high standards for quality and fit. We check for potential issues like interference with the wheel or imbalances, making any necessary adjustments. The finished design is then prepared for prototyping through 3D printing and then off to manufacture.
By following this process, we deliver custom turbofans that are perfectly tailored to your wheels, enhancing both their style and performance. At Aeroblades, we take pride in our approach, ensuring that every detail is executed to perfection.